New technologies are emerging for automated cell separation without density gradient media that may help address some of these upstream challenges.
Systems like the Corning X-SERIES® platform streamline key steps—cell isolation, separation, and drug product manufacturing—allowing for programmable processes, eliminating manual steps, and reducing the risk of human error and contamination.
Semi-automated systems can also be effective. For example, the Corning X-LAB® system tracks G-forces and cell stratification until the cells are separated. A valve is then opened, and the cells are transported to a separate compartment. Dr. Josey has shown that this platform recovers 99% of red blood cells, compared to only 97% with manual lysis (Corning Application Note: CLS -AN-583 ).
"It's a powerful yet easy-to-use platform," Montoya explains. "You simply place the whole blood sample in a single-use disposable cartridge, centrifuge it, and it does the rest."
If necessary, blood components such as platelets can be transferred to a separate compartment.
"The ability to recover these highly valuable cells in large quantities as a highly defined cell population minimizes the handling required during cell processing, supporting more efficient and reliable upstream manufacturing processes," Montoya said.
Advances in other areas are also helping advance the clinical application of CAR-T cell therapy. For example, limited surface area is a challenge when manufacturing vectors in adherent culture. However, fully closed adherent culture vessel systems, such as the Corning HYPERStack® Cell Culture Vessel , Corning Automated Manipulator Platform System, and Ascent™ Fixed Bed Reactor (FBR) System , enable scale-up even with limited space and personnel.