Design is the combination of elements that create the form, plan, space, structure, and style of a component. It results from conscious decisions made during the original conception and planning. We provide proven high-performance interconnects that are easily integrated into your design and manufacturing processes. You may have a unique application that requires a special design. For this reason, Corning Gilbert supports custom designs with a dedicated team of innovative engineers, technicians, and machinists to define your requirements and customize a design for the application. The goal is to quickly design and manufacture these specialized interconnects for electrical, mechanical, and environmental evaluation.
Corning Gilbert offers various custom-design solutions including Multiposition Blocks , Hermetic Shrouds, Cable Connectors, PCB Mounts, Blindmate Interconnects (BMI), Loads, and Adapters. (Custom Design Product Examples:
GPPO® Multiposition Block
,
SGMS
TM
Multiposition Blocks
) Special packaging is also available such as custom trays, and tape and reel for automated pick and placement. Other custom options include selective plating and solder dipping.
The typical design cycle begins with the applications engineer and the customer discussing the interconnect requirements. Note that existing designs will be recommended whenever possible. After receipt of order, the design engineer creates 3D CAD models which are optimized for electrical performance using electromagnetic-simulation software. This allows tuning for a specific frequency range or broadband performance. Complex designs may require mechanical analysis using finite element analysis (FEA) software.
Corning Gilbert has a complete machine shop dedicated to the support of custom designs. This includes Swiss Turning Centers and CNC Mills. We also maintain a plating shop which enables same-day passivation or plating of metallic components. Many validation tests can be performed in-house. Electrical tests include voltage standing wave ratio (VSWR) and insertion loss. Mechanical tests include durability and mating forces. Environmental tests include thermal cycling, humidity, and salt spray.
Contact our Customer Care Team for more information.
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